• Skip to main content
  • Skip to primary sidebar
  • Skip to footer
Additive Manufacturing (AM)

Additive Manufacturing (AM)

AM showcases the latest technology and industry developments with in-depth case studies, resources, interviews with experts and events.

    • CHANNEL
      • Aerospace
      • Automotive
      • Energy
      • Medical
      • Innovation
    • TOPICS
      • Design
      • Management
      • Materials
      • Post Processing
      • Processes
      • Quality Management Systems
      • Regulatory & Standards
      • Software
      • Workforce Development
    • NEWS
    • EVENTS
      • Conferences
      • Virtual Events
      • Webinars
      • Industry Events
      • On-Demand
      • Add Your Event
    • MEDIA
      • AM News LIVE
      • AM Voices
      • Podcast
      • Video
    • RESOURCES

    Lufthansa Technik Relies on Future Technology From EOS; First Customer to Purchase the EOSTATE Meltpool Solution

    Image courtesy of EOS

     

    • This tool is used for on-line process monitoring and analysis of the build processes in industrial 3D printing: for every spot, every layer, and every part

    Krailling, September 6, 2016 – At the end of last year, EOS, the global technology and quality leader for high-end solutions in the area of additive manufacturing (AM), introduced EOSTATE MeltPool, an extension for its EOS M 290 system for Direct Metal Laser Sintering (DMLS). It provides automated and intelligent process monitoring in real time – for every spot, every layer and every part. In this way, it creates the conditions for the automated monitoring of the melting pool. At the same time, it enables a view inside the part during the build process, as such paving the way for building an entirely new quality system in the future.

    Lufthansa Technik is the first customer to acquire the entire EOSTATE MeltPool solution. Udo Behrendt, Key Account Manager at EOS: “With Lufthansa Technik, we are pleased to welcome an innovative partner from the industry, with whom we will continue to develop our technology for the demanding requirements for the repair of aviation and aerospace components.”

    EOS M 290 System w EOSTATE Meltpool technology (Photo courtesy of EOS)
    EOS M 290 System w EOSTATE Meltpool technology (Photo courtesy of EOS)

    Simon Feicks, Project Manager Additive Manufacturing, Engine Services at Lufthansa Technik, adds: “We selected the EOS solution for several reasons. The underlying metal system EOS M 290 impresses with its process stability. The technology has already proven itself with engine manufacturers. During the decision-making process, we were particularly impressed with this particular combination of EOS core competencies. On this basis, we will be preparing for future component generations that are optimised for Additive Manufacturing, so that we can continue to defend our leadership position in an intensely competitive environment.”

    The EOS powder-based process complements the already established Lufthansa Technik portfolio of Additive Manufacturing methods and in view of future engine components made with Additive Manufacturing represents an essential part of new repair processes. With EOSTATE MeltPool, the company is introducing a key quality management component to the process, which shall contribute to seamless quality control during the build process in the future. Compared to other Additive Manufacturing methods currently in use at Lufthansa Technik, the DMLS technology opens up a number of potentials that could not be implemented to date: for example, Netshape geometries and the realisation of internal cavities ideally complement the repair portfolio.

    In the engine segment, Lufthansa Technik focuses on a hybrid repair approach. Feicks explains that the company wants to get ready for the day when components from the new engine generation, which are made with Additive Manufacturing, arrive in the work shops for repairs, providing customers with cost-efficient and quality-optimised repairs. He adds: “We have already noticed initial successes in the jig department as we were able to reduce lead times and costs. Yet, this technology requires our mechanics, designers and engineers to think differently. It is precisely for this reason that, in addition to the installation of the system, the education and development of our employees forms a key component for the comprehensive use of industrial 3D printing.”

    Feicks concludes: “Lufthansa Technik firmly believes that Additive Manufacturing is a technology of the future.  It is time to change our way of thinking. Milling was yesterday. Today, parts are selectively built where it is needed. Resource efficiency also plays an important role. We do not want to be limited by tools any longer. The limits of production variance are shifting, and we are looking towards a future that we still have to comprehend.”

    About Lufthansa Technik
    With more than 30 subsidiaries and affiliated companies and over 25,000 employees worldwide, the Lufthansa Technik group is one of the leading providers of technical aviation services. The Lufthansa Technik portfolio covers the entire service range for commercial aircraft, including maintenance, repairs, overhauling, modification and retrofitting, engines and components.

    About EOS
    Founded in 1989, EOS is the global technology and quality leader for high-end Additive Manufacturing (AM) solutions. As the leading pioneer of Direct Metal Laser Sintering (DMLS™) technology, EOS also provides a unique polymer AM portfolio. For these industrial 3D Printing processes, EOS offers a modular solution portfolio including systems, software, materials, technical and consulting services. EOS is the partner of choice for industrial AM production, enabling sustainable solutions for the industry. Customers utilizing EOS AM solutions gain many benefits from the paradigm-shifting technology: lightweight structures, cost reduction based on functional integration, individualization as well as accelerated product development and production. www.eos.info.

    Contact:
    EOS GmbH Electro Optical Systems
    Claudia Jordan
    Public Relations Specialist
    Phone: +49 (0)89 893 36 2134
    E-Mail: [email protected]

    Source: EOS

    related /

  • 3D Systems to Add Extrusion Technology to Solution Portfolio with Acquisition of Titan Additive LLC
  • Filed Under: News Tagged With: Direct Metal Laser Sintering, DMLS, EOS, EOS M 290 system, EOSTATE MeltPool, Lufthansa Technik

    Primary Sidebar

    events /

    upcoming webinars /

    • There are no upcoming events.

    on demand /

    • SOLIDWORKS Certification Tips and Tricks

      January 24 @ 11:00 am - 12:00 pm EST
    • Is there really a use for additive manufacturing in commercial vehicles?

      December 7, 2022 @ 1:00 pm - 2:00 pm EST
    • Development of Metal Additive Manufacturing for Naval Shipbuilding

      December 1, 2022 @ 1:00 pm - 2:00 pm EST

    Footer

    AM-logo_RGB_500_white

    With dozens of innovative products, materials, software, and applications being launched constantly, you can rely on AdditiveManufacturing.com to keep you ahead of the curve.

    stay connected /

    recent /

    • Watch On-Demand: AM News LIVE: EP22 – Anne Pauley & Michael Molitch-Hou – CES, TIPE, AMS – Monday, January 23rd 2023
    • Workforce and Leadership: AM News Roundup for January 9-20, 2023
    • Dennis Fehr, Seasoned Financial Executive Joins 6K as Chief Financial Officer and Rob Davies, Manufacturing Expert, Joins 6K Energy as Chief Operating Officer
    • BIRD – Israel-U.S. Binational Industrial R&D Foundation to invest $8.4 million in 9 new projects
    • Epredia and Aiforia Join RegenMed Hub Innovation Accelerator, Expanding PHC Group Presence in Regenerative Medicine
    • IperionX Wins U.S. Air Force Titanium Recycling Challenge
    • Essentium Expands Global Executive Leadership
    • Student Team Uses Micro Metal 3D Printing for Microgravity Experiment

    topics /

    • Applications
    • Design
    • Materials
    • Post Processing
    • Processes
    • Quality Management Systems
    • Regulatory & Standards
    • Software

    media /

    • Watch On-Demand: AM News LIVE: EP22 – Anne Pauley & Michael Molitch-Hou – CES, TIPE, AMS – Monday, January 23rd 2023
    • AM Materials Chat: 6K onsite at Formnext 2022 – AM Voices Podcast – Frank Roberts, President of 6K Additive
    • Watch On-Demand: AM News LIVE: EP21 – Sintavia – Brian R. Neff – Monday, January 9th 2023
    • Formnext 2022 flashback: Uniformity Labs, CEO Adam Hopkins on LPBF materials for 3D printing
    • AM Materials Chat: Uniformity Labs onsite at Incodema3D – AM Voices video podcast – Adam Hopkins, CEO at Uniformity Labs
    • AM Materials Chat: Elementum3D onsite at Incodema3D for AM Voices video podcast
    • AM Video Interview: Dr. Jason Rolland, SVP of Materials at Carbon
    • Watch On-Demand: AM News LIVE, EP20 – End Of Year Episode – 2022 Review with Friends

    Copyright © 2023 Metrix Connect, LLC

    • Advertise
    • About Us
    • Privacy Policy
    • Terms of Use
    • Editorial Guidelines
    • Code of Conduct
    • Contact